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Steel hall equipment - shelving systems, mezzanines, stairs

Stairs, mezzanines and racking systems in steel halls

A steel hall is often erected for use as a warehouse. In many cases, investors want to build a mezzanine floor in the warehouse of the steel hall to better utilize the volume of the hall and equip the facility with professional pallet racks for storing goods. HalMod modular halls provide many opportunities to design the space inside the hall using standard elements and structures available on the market or created to individual order.

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Storage mezzanine and mezzanine on the production floor

Mezzanines are a solution for the efficient use of vertical space in steel halls. Thanks to them, it is possible to create additional usable space without having to expand the building. Depending on your needs, a mezzanine in the hall can be adapted into an office room, additional storage or utility room.
  • Storage mezzanines are designed to increase storage space. They are sturdy and can support significant loads, which is crucial in a warehouse environment where heavy goods and equipment are stored.
  • Office mezzanines are usually lighter than warehouse mezzanines, and their design takes aesthetics and comfort into account.
  • Mezzanines on the production floor can serve as offices or provide storage for components and other necessary items.

Construction and installation of mezzanine floors in steel halls

Mezzanine structures can be made of steel profiles, which provide high load-bearing capacity and durability. Mezzanines can be equipped with stairs, freight elevators, balustrades and security systems, which increases their functionality and safety. Mezzanines are usually mounted on steel columns that transfer loads to the foundation. The basic structural elements are load-bearing columns, which transfer vertical loads from the mezzanine to the foundation, and girders and beams, which form the mezzanine’s load-bearing frame, providing stability and strength. The floor of the mezzanine can be made of different materials depending on the strength and functional requirements. To ensure the safe use of mezzanines, safety barriers should be included in the design to prevent accidents The height and design of HalMod steel halls provides the possibility of installing a mezzanine floor, which allows you to increase the usable space in the hall. The planned construction of a mezzanine is worth determining at the initial stage of the investment.

Stairs in a steel hall

If the hall will be equipped with a mezzanine floor, it is, of course, necessary to install stairs that will allow safe and convenient access to the different levels of the structure. Stairs in a steel hall can be made of various materials, such as steel, aluminum or wood, depending on the specific application and strength requirements. Industrial staircases are often equipped with non-slip treads and handrails to increase user safety. They can be straight, staircases or spiral staircases, adapted to the available space and architectural layout of the hall.
  • Straight stairs – are built with evenly spaced steps, are characterized by ease of installation and can be made of various materials, including steel, aluminum or wood.
  • Conveyor stairs – are more complex and save space due to the curved treads. They are used where space is limited and it is necessary to provide access to higher levels in a steel hall.
  • Spiral staircase – is more difficult to install, but takes up minimal floor space.

Construction of stairs in the steel hall

Steel is the most common material of choice for staircases due to its strength and durability. Steel stairs are resistant to mechanical loads and weather conditions, making them an ideal choice for industrial and warehouse halls. Another popular construction material is aluminum, which is lighter than steel, making it easier to install and transport. Aluminum stairs are resistant to corrosion, which is an added advantage in high humidity environments. Wood stairs can be built very quickly, but are usually used as a temporary solution. To ensure maximum safety, stairs in steel halls are often equipped with non-slip treads made of perforated metal or covered with special non-slip materials, and handrails or balustrades are installed on both sides of the stairs in accordance with safety standards.

Shelving systems in the warehouse hall

Different types of racking are used in steel halls for storage, which are adapted to the specifics of the goods stored and the operational conditions of the facility. The choice of the appropriate racking system depends on factors such as the weight and size of the loads, the method of storage, the availability of space and logistical needs. When choosing a racking system, it is necessary to take into account the dimensions of the structure (low storage, high storage), the number of shelves or their maximum load, and the appropriate design of the racking arrangement in the facility. Properly designed and installed shelving ensures not only optimal use of space, but also operational efficiency and storage safety.

Pallet racks in the warehouse steel hall

Standard pallet racks are the most popular storage system in industrial warehouses. They allow direct access to each pallet, which is crucial when there is a high turnover of goods. The racking structure consists of support frames and horizontal support beams, which can be easily adjusted, allowing the height of the shelves to be adapted to the size of the stored pallets. An interesting solution is drive-in racking, which allows maximum use of storage space and eliminates the need for aisles between racks. Flow (gravity, roller) racks are also often used in steel hall warehouses. Flow racks use gravity to move pallets from one side of the rack to the other. Goods are loaded from one side (often the higher side) and move on rollers toward the receiving area. This system is ideal for storing high turnover goods and in FIFO (First In, First Out) systems.

Shelving racks in a steel warehouse hall

Shelving racks are used for storing lighter goods such as spare parts, tools, documentation or small commercial items. Made of metal, wood or composites, they offer flexibility in adjusting shelf heights. These racks are commonly used in spare parts warehouses, distribution centers and stores. Noteworthy are mobile, sliding shelving, which are shelving systems mounted on mobile platforms that move on rails installed in the floor. This type of shelving reduces the number of aisles, maximizing storage space. They are ideal for storing documentation, archives and goods that require protection from unauthorized access.

Automatic shelving in steel warehouse halls

Equipping the warehouse floor with automatic racking systems are modern solutions to optimize warehouse operations. An example of automated shelving is carousel shelving – automated storage systems in which shelves rotate vertically, delivering the needed goods to the operator on the working level. This system is very effective for storing small items with high turnover. Elevator racks are also a modern solution, which significantly increase operational efficiency, especially in large logistics centers. Additional equipment for steel halls, such as stairs, mezzanines and shelving systems, plays a key role in increasing the functionality of these facilities. Proper selection and installation of these elements allows for optimal use of space, improved work organization and increased user safety. When deciding on specific solutions, it is advisable to consult with HalMod experts, who will help select reliable suppliers or contractors of steel hall equipment.